Camphill Line Stations – Moseley, Kings Heath & Hazelwell

Project Overview

Pod-Trak was appointed by VolkerFitzpatrick as the main subcontractor responsible for delivering the FRC and Civils packages for three new stations on the historic Camphill Line – Moseley Village, Kings Heath, and Hazelwell (Pineapple Road).

The scheme will reintroduce passenger train services to these areas for the first time in over 80 years. Each station includes two platforms, footbridges, lifts, stairs, ticketing facilities, information systems, and secure cycle parking. Moseley and Pineapple Road will also benefit from dedicated pick-up and drop-off zones.

Quick Facts

Client Name
VolkerFitzpatrick
Project Location
Birmingham, UK
Project Value
£22m

High Level Scope:

  • Platform Construction:
    • Removal and replacement of 960 m of platform foundations and copers
    • Installation of 12 platform ends and back-of-platform retaining walls
  • Station Structures:
    • 8 lift pits and pre-cast lift shafts
    • 8 stair ground beams and 48 canopy bases
    • 72 lighting column bases
  • Earthworks & Retaining Structures:
    • 150 m embankment regrade at Kings Heath (2,000 m³)
    • 300 m embankment regrade at Moseley (4,000 m³)
    • TensarTech reinforced wall system (5 m x 75 m)
    • FRC and L-wall retaining walls, King post fence (160 m), contiguous wall capping beams, precast retaining L-walls and compound structures
  • Piling & Foundations:
    • CFA, SFA, and sheet piling under ALO and possession
    • 12 piling platforms constructed under possessions
  • Drainage:
    • 2 km of drainage (750 mm–1000 mm) with 3 attenuation tanks
    • Flow control chambers, culverts, and outfalls
    • 960 m of ACO drainage and walkways
  • Highways & Urban Realm:
    • Section 278 works – bus stops, roundabout, puffin crossing, new kerbs, signage, and forecourt works
  • Lineside & Track:
    • 1,000 m of S&T cable ducting, 2 signal bases, and track monitoring
    • Ballast drops, rail replacement, thimbling and handback

Key Challenges & Solution

Delivering three new stations within constrained urban rail environments demanded precise planning, logistical expertise, and flexible access strategies.

Two stations were located within deep cuttings, restricting access and requiring the use of engineering trains, blockades, and midweek night possessions to safely move materials and complete construction.

  • Access & Logistics: Developed detailed logistics plans and used engineering trains for material movements to maintain programme progress.
  • Value Engineering: Modified starter bar design to a post-fix detail, improving safety and installation speed.
  • Temporary Works Innovation: Designed bespoke solutions for lift pits, canopy bases, cofferdams, and embankment stabilisation to mitigate programme risk.
  • Collaborative Planning: Daily coordination with VolkerFitzpatrick’s delivery team ensured alignment across Civils, Track, and M&E disciplines.

Innovation in Action

Pod-Trak adopted innovative and cost-efficient delivery methods by replacing traditional crane operations with RRVs, Merlo telehandlers, and excavators for the installation of pre-cast Z-walls, improving site access while reducing overall cost. The concrete mix design was optimised to achieve the right balance of curing time within tight night possessions, ensuring trains could pass safely each morning without delay. Productivity was significantly enhanced by transitioning canopy foundation works to pre-cast solutions, increasing output from just two to eight bases per weekend. This was supported by an integrated and responsive supply chain, with FP McCann, Mabey Hire, and Groundshare providing 24-hour support for precast units and temporary works materials — delivering a seamless, high-performance approach from planning through to installation.

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